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Stone Fabrication Tools
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Board
Company
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Manufacturing Process
Manufacturing Process
Precision Manufacturing. Proven Performance.
All processes in-house from raw material to finished product for consistent quality and reliability.
All processes in-house from raw material to finished product for consistent quality and reliability.
01
Powder
Treatment
Treatment
Weigh, mix, ball mill br and granulate to produce our metal bonds.
02
Cold
Pressing
Pressing
Press powder bond into segments with high precision and consistency.
03
Sintering
Heat treat in H2, vacuum or nitrogen furnace to optimize hardness.
04
Laser welding
&
Silver Brazing
&
Silver Brazing
Weld segments to steel body and test torqe for safety.
05
Tensioning
Check and adjust flatness and tension for stable high-speed performance.
06
Dressing
Expose diamonds with tails properly to maximize diamond performance.
07
Packing
lnspect, mark, paint and pack securely to customer requirements.
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Step 01Powder TreatmentThe powder treatment process is used to produce metal bond formulations optimized for specific applications.
First, metal powders are accurately weighed and blended through an initial mixing process. The blended powder is then granulated using a granulating system. After granulation, synthetic diamonds are added and mixed with the metal powder.
DIATOP manufactures specialized metal bonds through its advanced ball mill mixing process to ensure consistent quality and performance. -
Step 02Cold PressingThe cold pressing process forms the diamond segments by compressing the blended powder and diamonds into precise shapes.
In addition to automatic cold pressing systems, DIATOP also utilizes precision manual cold pressing capable of controlling weight tolerance within ±0.03 g to maintain stable and consistent quality.
Our facilities are equipped with automatic, manual, semi-automatic, and patterned segment cold press systems for various production requirements. -
Step 03SinteringThe sintering process applies controlled heat treatment to the pressed segments in order to optimize hardness and bonding performance.
Heat treatment is performed using hydrogen, vacuum, and nitrogen furnaces depending on the application requirements.
By preventing over-sintering and under-sintering, the process maximizes durability, cutting efficiency, and overall tool performance.
After sintering, all segments are inspected using hardness testing equipment to ensure the required hardness standards are achieved. -
Step 04Laser Welding & Silver BrazingThis process welds the sintered diamond segments onto the steel core body.
Both double-sided laser welding and silver brazing technologies are utilized to ensure strong bonding performance and operational safety.
Through double-sided laser welding technology, DIATOP provides enhanced durability and reliability for demanding cutting applications.
After welding, both sides of every segment are tested through torque inspection procedures to ensure welding integrity and safety. -
Step 05TensioningTo achieve optimum cutting performance, the flatness and tension values of each steel core are precisely inspected using specialized tensioning equipment.
The flatness and tension of blade cores are carefully adjusted and corrected when necessary to ensure stable operation during high-speed cutting applications. -
Step 06DressingDuring the dressing process, the diamond segments are opened to properly expose the diamonds, improving cutting performance and efficiency.
Proper diamond exposure through dressing is also essential for maximizing tool life and maintaining stable cutting performance. -
Step 07PackingDuring the packaging process, products are packed according to customer requirements and marked with manufacturing dates, safety marks, and customer logos through laser marking and silk-screen printing.
In addition, final quality control inspections for defective products are conducted during this stage.
Products are then securely packaged based on the customer’s specified packaging format and prepared for shipment.
Step 01
Powder Treatment
The powder treatment process is used to produce metal bond formulations optimized for specific applications.
First, metal powders are accurately weighed and blended through an initial mixing process. The blended powder is then granulated using a granulating system. After granulation, synthetic diamonds are added and mixed with the metal powder.
DIATOP manufactures specialized metal bonds through its advanced ball mill mixing process to ensure consistent quality and performance.
First, metal powders are accurately weighed and blended through an initial mixing process. The blended powder is then granulated using a granulating system. After granulation, synthetic diamonds are added and mixed with the metal powder.
DIATOP manufactures specialized metal bonds through its advanced ball mill mixing process to ensure consistent quality and performance.
Step 02
Cold Pressing
The cold pressing process forms the diamond segments by compressing the blended powder and diamonds into precise shapes.
In addition to automatic cold pressing systems, DIATOP also utilizes precision manual cold pressing capable of controlling weight tolerance within ±0.03 g to maintain stable and consistent quality.
Our facilities are equipped with automatic, manual, semi-automatic, and patterned segment cold press systems for various production requirements.
In addition to automatic cold pressing systems, DIATOP also utilizes precision manual cold pressing capable of controlling weight tolerance within ±0.03 g to maintain stable and consistent quality.
Our facilities are equipped with automatic, manual, semi-automatic, and patterned segment cold press systems for various production requirements.
Step 03
Sintering
The sintering process applies controlled heat treatment to the pressed segments in order to optimize hardness and bonding performance.
Heat treatment is performed using hydrogen, vacuum, and nitrogen furnaces depending on the application requirements.
By preventing over-sintering and under-sintering, the process maximizes durability, cutting efficiency, and overall tool performance.
After sintering, all segments are inspected using hardness testing equipment to ensure the required hardness standards are achieved.
Heat treatment is performed using hydrogen, vacuum, and nitrogen furnaces depending on the application requirements.
By preventing over-sintering and under-sintering, the process maximizes durability, cutting efficiency, and overall tool performance.
After sintering, all segments are inspected using hardness testing equipment to ensure the required hardness standards are achieved.
Step 04
Laser Welding & Silver Brazing
This process welds the sintered diamond segments onto the steel core body.
Both double-sided laser welding and silver brazing technologies are utilized to ensure strong bonding performance and operational safety.
Through double-sided laser welding technology, DIATOP provides enhanced durability and reliability for demanding cutting applications.
After welding, both sides of every segment are tested through torque inspection procedures to ensure welding integrity and safety.
Both double-sided laser welding and silver brazing technologies are utilized to ensure strong bonding performance and operational safety.
Through double-sided laser welding technology, DIATOP provides enhanced durability and reliability for demanding cutting applications.
After welding, both sides of every segment are tested through torque inspection procedures to ensure welding integrity and safety.
Step 05
Tensioning
To achieve optimum cutting performance, the flatness and tension values of each steel core are precisely inspected using specialized tensioning equipment.
The flatness and tension of blade cores are carefully adjusted and corrected when necessary to ensure stable operation during high-speed cutting applications.
The flatness and tension of blade cores are carefully adjusted and corrected when necessary to ensure stable operation during high-speed cutting applications.
Step 06
Dressing
During the dressing process, the diamond segments are opened to properly expose the diamonds, improving cutting performance and efficiency.
Proper diamond exposure through dressing is also essential for maximizing tool life and maintaining stable cutting performance.
Proper diamond exposure through dressing is also essential for maximizing tool life and maintaining stable cutting performance.
Step 07
Packing
During the packaging process, products are packed according to customer requirements and marked with manufacturing dates, safety marks, and customer logos through laser marking and silk-screen printing.
In addition, final quality control inspections for defective products are conducted during this stage.
Products are then securely packaged based on the customer’s specified packaging format and prepared for shipment.
In addition, final quality control inspections for defective products are conducted during this stage.
Products are then securely packaged based on the customer’s specified packaging format and prepared for shipment.